Wire cut EDM FL1180XS

Wire Cut EDM Machine FL1180XS

The FL1180XS Wire Cut Electrical Discharge Machining (EDM) machine is high-tech equipment with 4-axis interpolation, designed for ultra-precise and high-performance machining of complex parts and precision molds. The machine is equipped with a new-generation CNC system (Ruijun 3.0), an intelligent process database, and precision components from leading global brands (THK, PMI, NSK).

Key Advantages:

• High Speed and Intelligent Adaptation: The new-generation power supply increases cutting speed by 70%, reaching 260 mm²/min on the first cut. The Auto VF (automatic tracking adjustment) function eliminates the need for manual parameter tuning when workpiece thickness changes.

• Precision 4-Axis Kinematics: The X/Y/U/V axes are driven by AC servo motors and compensated by laser interferometers, guaranteeing the highest positioning accuracy. Supports taper machining up to ±15° with an 80 mm axis stroke.

• Intelligent Process Database: The operator only needs to input the workpiece height, wire diameter, and number of passes—the system will automatically generate optimal high-frequency parameters. This completely eliminates human error and dependence on operator experience.

• Premium Mechanical Components: The three-layer carriage guide structure of the X/Y axes, combined with Japanese THK linear guides, Taiwanese PMI ball screws, and NSK bearings, ensures smooth motion, zero backlash, and equipment longevity.

• Maximum Bed Reliability: The base is cast from HT300 grade gray cast iron using resin sand casting technology and has undergone double tempering (heat treatment). This effectively controls internal stress and prevents machine deformation throughout its entire service life.

• Wire Breakage Prevention System: The dual tensioning mechanism (top and bottom) maintains constant and uniform tension of the electrode wire throughout the entire cutting process, critically reducing the risk of wire breakage.

Advanced Automation and Safety:

• Automatic vertical wire alignment and AR (Automatic Tilt Correction).

• Task state saving upon interruption and automatic return to the home position during a power failure.

• Overtravel prediction function.

• Fully autonomous operation with automatic power disconnection upon cycle completion.

• Capabilities for remote control, diagnostics, and online software updates.

Application Areas:

The FL1180XS machine is versatile and ideally suited for toolmaking and mold manufacturing, the production of precision micro-parts and surgical instruments, as well as the machining of thin-walled parts, technical plates, and precision connectors.